Contents:
| Components |

| 1. Radiator 2. Radiator upper hose 3. Radiator lower hose 4. Radiator upper mounting bracket (RH) 5. Radiator upper mounting bracket (LH) |
6. Radiator lower mounting insulator
(RH) 7. Radiator lower mounting insulator (LH) 8. Cooling fan assembly 9. Reservoir tank 10. Reservoir hose |
| Engine Overheat Troubleshooting |
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Inspection |
Remedy |
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Visual inspection |
Inspect for shortage of coolant in reservoir tank . |
Reinspect after replenishing coolant. |
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Inspect for coolant pollution after removing radiator cap.
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Reinspect after replacing coolant. |
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Inspect for leakage and loose coolant hoses (radiator hose, heater hose,
oil cooler hose, etc.). |
Reinspect for leakage after reinstalling hoses and clamps. |
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Inspect for leakage on water inlet fitting mounting part. |
Reinspect for leakage after replacing O-ring. |
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Reinspect for leakage after tightening to the specified torque. |
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Inspect drive belt (for normal operation of water pump). |
Adjust drive belt tension or replace. |
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Inspect for leakage on water pump gasket mounting part. |
Reinspect for leakage after replacing gasket. |
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Reinspect for leakage after tightening to the specified torque. |
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Inspect for loose coolant temperature sensor, cooling fan connector and
pin. |
Reinstall loose connector. |
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Replace relevant part if connector pin is damaged. |
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Inspect operation status of cooling fan. - Check operation status by switching ON/OFF the heater control A/C.
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Check mounting status of ground cable. |
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Diagnostic device |
Inspect self-diagnostic code using KDS/GDS. |
Check coolant temperature sensor, wiring, connector, etc. |
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Unit inspection |
Inspect water pump impeller. |
Replace water pump. |
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Inspect for foreign materials and status of thermostat valve. |
Inspect unit after removing foreign materials. |
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Inspect for stuck thermostat valve. - Immerse thermostat in water heated to over 95°C (203°F), then heat for at least 3 minutes to check valve lift.
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Check valve lift. - Replace thermostat if valve lift is below specification or valve is stuck. |
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| Removal |
| 1. |
Disconnect the reservoir hose (A).
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| 2. |
Remove the LH front strut bar (A).
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| 3. |
Remove the reservoir tank (A).
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| 4. |
Install in the reverse order of removal. |
Kia Stinger (CK) 2018-2023 Service Manual: Drive Belt Tensioner
Repair procedures Removal and Installation 1. Remove the drive belt. (Refer to Drive Belt System - "Drive Belt") 2. Remove the drive belt auto tensioner pulley (A). Tightening torque : 53.9 - 63.7 N·m (5.5 - 6.5 kg·m, 39.8 - 47.0 lb·ft) Tensioner pulley bolt is left-hands screw.Service data Service data Item Specification Master cylinder Type Tandem Cylinder I.D. Ø 23.81 mm (0.937 in) Piston stroke 36±1 mm (1.41 ± 0.039 in) Fluid level switch Provided Brake booster Type 8+8" Tandem Boosting ratio 9 : 1 Front disc brake (17 in) Type Ventilated disc Disc O.