Kia Stinger: Intake And Exhaust System / Intake Manifold

Kia Stinger CK 2018-2021 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold

Components and components location
Components

1. Intake manifold
2. VCM actuator
3. Clip
4. VCM shaft
5. Intake manifold gasket
6. Intake manifold bracket (LH)
7. Intake manifold bracket (RH)

Repair procedures
Removal and Installation
1.

Disconnect the negative battery terminal.

2.

Remove the engine room front under cover.

(Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

3.

Drain the coolant.

(Refer to Cooling System - "Coolant")

4.

Remove the engine cover.

(Refer to Engine and Transmission Assembly - "Engine Cover")

5.

Disconnect the wiring connectors and harness clamps and remove the connector brackets around the intake manifold.

6.

Disconnect the radiator upper hose (A) and water hose (B).

7.

Remove the water outlet pipe assembly (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

8.

Remove the intercooler outlet hose & pipe assembly (A).

Tightening torque :

Hose clamp :

4.9 - 6.9 N·m (0.5 - 0.7 kgf·m, 3.6 - 5.1 lb·ft. 43.4 - 60.8 lb·in)

(If equipped with a cap, tighten it until the cap is removed.)

Bolt :

14.7 - 19.6 N·m (1.5 - 2.0 kgf·m, 10.8 - 14.5 lb·ft)

9.

Disconnect the positive crankcase ventilation (PCV) hose (A).

10.

Disconnect the purge control solenoid valve (PCSV) hose (A).

11.

Disconnect the vacuum hose (A).

12.

Remove the alternator.

(Refer to Engine Electrical System - "Alternator")

13.

Unfasten the electric throttle body control (ETC) module bolts.

(Refer to Engine Control / Fuel System - "Electric Throttle Body Control System (ETC)")

14.

Remove the oil level pipe.

(Refer to Lubrication System - "Oil Level Gauge & Pipe")

15.

Remove the intake manifold stay (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

16.

Remove the intake manifold stay bolt (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

17.

Disconnect the vacuum hose (A).

18.

Remove the intake manifold (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

19.

Remove the intake manifold stay (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

20.

Install in the reverse order of removal.

  

When installing, replace with new gaskets.

When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

  

After replacing the intake manifold, be sure to delete the previous VCMA adaptive value by performing the 'resetting adaptive values' procedure using KDS.

(Refer to Engine Control / Fuel System - "Variable Charge Motion Actuator (VCMA) ")

Intercooler
Components and components location Components 1. Intercooler 2. Intercooler inlet hose & pipe 3. Intercooler outlet hose & pipe 4. Intercooler upper moun ...

Turbocharger & Exhaust Manifold
Components and components location Components 1. Turbo manifold module 2. Turbo manifold module gasket 3. Heat protector 4. Warm-up catalytic converter (WCC) ...

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