Kia Stinger: Intake And Exhaust System / Intercooler

Kia Stinger CK 2018-2023 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intercooler

Components and components location

Components

1. Intercooler
2. Intercooler inlet hose & pipe
3. Intercooler outlet hose & pipe
4. Intercooler upper mounting insulator (RH)
5. Intercooler upper mounting bracket (RH)
6. Intercooler upper mounting insulator (LH)

7. Intercooler upper mounting bracket (LH)
8. Intercooler lower mounting insulator (RH)
9. Intercooler lower mounting bracket (RH)
10. Intercooler lower mounting insulator (LH)
11. Intercooler lower mounting bracket (LH)

Repair procedures

Removal and Installation

Intercooler Inlet Hose & Pipe

1.	Remove the air intake hose. (Refer to Intake and Exhaust System - "Air Cleaner")

2.	Disconnect the recirculation valve connector (A) and the vacuum hose (B).

Remove the intercooler inlet hose & pipe assembly (A).

Tightening torque

Nuts (B) :

14,7 - 19.6 N·m (1.5 - 2.0 kgf·m, 10.8 - 14.5 lb·ft)

Nut (C) :

14.7 - 19.6 N·m (1.5 - 2.0 kgf·m, 10.8 - 14.5 lb·ft)

4.	Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

Remove the intercooler inlet hose (A).

1)	When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)	Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

6.	Install in the reverse order of removal.

Intercooler outlet Hose & Pipe

1.	Disconnect the booster pressure sensor connector (A).

Remove the intercooler outlet hose & pipe assembly (A).

Tightening torque

Hose clamp :

4.9 - 6.9 N·m (0.5 - 0.7 kgf·m, 3.6 - 5.1 lb·ft. 43.4 - 60.8 lb·in)

(If equipped with a cap, tighten it until the cap is removed.)

Bolt :

14.7 - 19.6 N·m (1.5 - 2.0 kgf·m, 10.8 - 14.5 lb·ft)

3.	Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

Remove the intercooler outlet hose (A).

1)	When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)	Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

5.	Install in the reverse order of removal.

Intercooler

1.	Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

2.	Disconnect the intercooler inlet hose (A).

Disconnect the intercooler outlet hose (A).

1)	Disconnect the intercooler outlet hose (A).

2)	Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

4.	Install the jack under the intercooler to support the intercooler.

Remove the intercooler lower mounting bracket (A).

Tightening torque :

21.6 - 26.5 N·m (2.2 - 2.7 kgf·m, 15.9 - 19.5 lb·ft)

[LH]

[RH]

6.	Remove the intercooler (A).

Remove the intercooler upper mounting bracket (A).

Tightening torque :

21.6 - 26.5 N·m (2.2 - 2.7 kgf·m, 15.9 - 19.5 lb·ft)

[LH]

[RH]

8.	Install in the reverse order of removal.

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