Kia Stinger: Chassis / Disc Brakes and Pads

Kia Stinger CK 2018-2024 Service Manual / Maintenance / Chassis / Disc Brakes and Pads

Repair procedures
Inspection

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

Front Brake

Front brake disc thickness check

1.

Check the brake pads for wear and fade.

2.

Check the brake disc for damage and cracks.

3.

Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.

Front brake disc thickness

- 17 in Standard : 28.0 mm (1.10 in.)

- 17 in Service limit : 26.4 mm (1.04 in.)

- 18 in Standard : 30 mm (1.18 in.)

- 18 in Service limit : 28.4 mm (1.11 in.)

Deviation: Less than 0.005mm (0.0002in.)

4.

If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.

Front Brake Pad Check

1.

Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.

Pad thickness

- 17 in Standard value: 9.0 mm (0.35 in)

- 18 in Standard value: 11.0 mm (0.43 in)

- 18 in Service limit: 2.0 mm (0.0787 in.)

- 17, 18 in Service limit: 2.0 mm (0.0787 in.)

2.

Check that grease is applied, to sliding contact points and the pad and backing metal for damage.

Front brake disc runout check

1.

Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.

Brake disc runout

Limit: 0.04 mm (0.00157in.) or less (new one)

2.

If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.

3.

If the runout does not exceed the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.

4.

If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.

Rear Brake

Rear brake disc thickness check

1.

Check the brake pads for wear and fade.

2.

Check the brake disc for damage and cracks.

3.

Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.

Brake disc thickness

- 17 in Standard : 13.0 mm (0.51 in.)

- 17 in Service limit : 11.4 mm (0.44 in.)

- 18 in Standard : 22.0 mm (0.86 in.)

- 18 in Service limit : 20.4 mm (0.80 in.)

Deviation: Less than 0.005mm (0.0002in)

4.

If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.

Rear Brake Pad Check

1.

Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.

Pad thickness

- 17 in Standard value: 9.0 mm (0.35 in.)

- 18 in Standard value: 10 mm (0.39 in.)

- 17, 18 in Service limit: 2.0 mm (0.0787 in.)

2.

Check that grease is applied, to sliding contact points and the pad and backing metal for damage.

Rear brake disc runout check

1.

Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.

Brake disc runout

Limit: 0.03 mm (0.00118 in.) or less (new one)

2.

If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.

3.

If the runout exceeds the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.

4.

If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.

Brake/Clutch Fluid
Repair procedures Inspection Check the brake fluid level in the brake fluid reservoir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use ...

Drive Shafts and Boots
Repair procedures Inspection 1. Check the drive shaft boots for loose clamps, cracks, grease leaks, kinks or damage. ...

Other information:

Kia Stinger CK 2018-2024 Service Manual: Door switch


Description and operation Description Via the seat belt/door switch, the ISG function can detect if the driver side seat belt is fastened and the driver side door is closed. If the driver side seat belt/door are not fastened/closed, the ISG system will not operate. If the seat be ...

Kia Stinger CK 2018-2024 Owners Manual: Battery replacement


A battery should last for several years, but if the smart key is not working properly, try replacing the battery with a new one. If you are unsure how to use or replace the battery, contact an authorized Kia dealer. IC WARNING This device complies with Industry Canada licenceexempt RSS standar ...

Copyright © www.kstinger.com 2015-2024