Kia Stinger CK: Cylinder Head Assembly / Cylinder Head Cover

Repair procedures
Removal
  

Use fender covers to avoid damaging painted surfaces.

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

  

Mark all wiring and hoses to avoid misconnection.

1.

Disconnect the battery negative terminal.

2.

Remove the engine cover.

(Refer to Engine and Transmission Assembly - "Engine Cover")

3.

Disconnect the wiring connectors and harness clamps and remove the connector brackets around the cylinder head cover.

4.

Remove the ignition coils.

(Refer to Engine Electrical System - “Ignition Coil”)

5.

Disconnect the fuel hose (A) and PCSV (Purge control solenoid valve) hose (B).

6.

Remove the high pressure fuel pump.

(Refer to Engine Control/Fuel System - "High Pressure Fuel Pump")

7.

Disconnect the positive crankcase ventilation (PCV) hose (A).

8.

Remove the cylinder head cover (A).

Installation
1.

Install cylinder head cover.

(1)

The hardening sealant located on the upper area between timing chain cover and cylinder head should be removed before assembling cylinder head cover.

(2)

After applying sealant, it should be assembled within 5 minutes.

Bead width : 4 mm (0.16 in.)

(3)

Install the cylinder head cover (A) by tightening the bolts as following method.

Tightening torque :

1st step : 3.9 - 5.9 N·m (0.4 - 0.6 kgf·m, 2.9 - 4.3 lb·ft, 34.7 - 52.7 lb·in)

2nd step : 7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

  

Do not reuse cylinder head cover gasket.

The firing and/or blow out test should not be performed within 30 minutes after the cylinder head cover was assembled.

2.

Install the other parts in the reverse order of removal.

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Side Impact Sensor (SIS)

Description and operation Description • Side Impact Sensor (SIS) system consists of two Pressure Side Impact Sensor (P-SIS) installed at each center of the front door module (LH and RH), two SIS installed at each center pillar nearby (LH and RH) and two rear SIS installed in the rear pillar (LH and RH). • Pressure Side Impact Sensor is also called P-SIS because it detects pressure from collision at its mounting location.

Kia Stinger (CK) 2018-2023 Service Manual: Mechanism Assembly

Repair procedures Replacement    Put on gloves to protect your hands.    • Use a plastic panel removal tool to remove interior trim pieces without marring the surface.

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