Kia Stinger CK: Chassis / Disc Brakes and Pads

Kia Stinger (CK) 2018-2023 Service Manual / Maintenance / Chassis / Disc Brakes and Pads

Repair procedures

Inspection

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

Front Brake

Front brake disc thickness check

1.	Check the brake pads for wear and fade.

2.	Check the brake disc for damage and cracks.

Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.

Front brake disc thickness

- 17 in Standard : 28.0 mm (1.10 in.)

- 17 in Service limit : 26.4 mm (1.04 in.)

- 18 in Standard : 30 mm (1.18 in.)

- 18 in Service limit : 28.4 mm (1.11 in.)

Deviation: Less than 0.005mm (0.0002in.)

4.	If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.

Front Brake Pad Check

Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.

Pad thickness

- 17 in Standard value: 9.0 mm (0.35 in)

- 18 in Standard value: 11.0 mm (0.43 in)

- 18 in Service limit: 2.0 mm (0.0787 in.)

- 17, 18 in Service limit: 2.0 mm (0.0787 in.)

2.	Check that grease is applied, to sliding contact points and the pad and backing metal for damage.

Front brake disc runout check

Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.

Brake disc runout

Limit: 0.04 mm (0.00157in.) or less (new one)

2.	If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.

3.	If the runout does not exceed the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.

4.	If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.

Rear Brake

Rear brake disc thickness check

1.	Check the brake pads for wear and fade.

2.	Check the brake disc for damage and cracks.

Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.

Brake disc thickness

- 17 in Standard : 13.0 mm (0.51 in.)

- 17 in Service limit : 11.4 mm (0.44 in.)

- 18 in Standard : 22.0 mm (0.86 in.)

- 18 in Service limit : 20.4 mm (0.80 in.)

Deviation: Less than 0.005mm (0.0002in)

4.	If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.

Rear Brake Pad Check

Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.

Pad thickness

- 17 in Standard value: 9.0 mm (0.35 in.)

- 18 in Standard value: 10 mm (0.39 in.)

- 17, 18 in Service limit: 2.0 mm (0.0787 in.)

2.	Check that grease is applied, to sliding contact points and the pad and backing metal for damage.

Rear brake disc runout check

Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.

Brake disc runout

Limit: 0.03 mm (0.00118 in.) or less (new one)

2.	If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.

3.	If the runout exceeds the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.

4.	If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.

Chassis

Steering Gear Rack, Linkage and Boots

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Emergency Call System

Components and components location Components 1. Head unit (AVN, Audio) 2. Emergency call button 3. Emergency call MIC 4. Roof antenna 5. Emergency call unit 6. Supplemental restraint system control module (SRSCM) 7. Emergency call speaker Description and operation Description Emergency Call (eCall) When an accident occurs or the user's request is detected, it notifies the call center of the vehicle status using the wireless network so that the center can provide necessary emergency service.

Kia Stinger (CK) 2018-2023 Service Manual: Steering Gear box

Components and components location Components 1. Tie rod end 2. R-MDPS motor Repair procedures Removal 1. Remove wheel nuts, front wheel and tire (A) from hub. Tightening torque : 107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft) Be careful not to damage the wheel bolts when removing the wheel and tire (A).

Kia Stinger CK: Chassis / Disc Brakes and Pads

Repair procedures

Chassis

Steering Gear Rack, Linkage and Boots

Other information:

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