Kia Stinger CK: Cooling System / Water Temperature Control Assembly

Components and components location
Components

1. Water temperature control assembly
2. Engine coolant temperature sensor
3. Water outlet hose



4. Heater hose
5. Intake manifold water hose
6. Oil cooler hose

Repair procedures
Removal and Installation
1.

Disconnect the battery negative terminal.

2.

Remove the engine cover.

(Refer to Engine and Transmission Assembly - "Engine Cover")

3.

Remove the engine room front under cover.

(Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

4.

Drain the coolant.

(Refer to Cooling System - "Coolant")

5.

Remove the RH hood sealing cover (A).

6.

Remove the engine room cover (A).

7.

Remove the LH hood sealing cover (A).

8.

Remove the cowl top cover.

(Refer to Body (Interior and Exterior) -"Cowl Top Cover")

9.

Disconnect the wiring connector and harness from the engine room.

(1)

Remove the fuse box cover (A).

(2)

Disconnect the front control connector (A).

(3)

Disconnect the starter motor ground cable (B).

Tightening torque :

7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

(4)

Disconnect the alternator ground cable (C).

Tightening torque :

7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

(5)

Remove the wiring protector (D).

Tightening torque :

4.9 - 7.8 N·m (0.5 - 0.8 kgf·m, 3.6 - 5.8 lb·ft. 43.4 - 69.4 lb·in)

  

When remove the protector from the fuse box, push the protector fixing clip (A) in the direction of the arrow and then remove the protector.

(6)

Disconnect the ECM connector (A) and TCM connector (B).

(7)

Remove the wiring protector (C).

Tightening torque :

4.9 - 7.8 N·m (0.5 - 0.8 kgf·m, 3.6 - 5.8 lb·ft. 43.4 - 69.4 lb·in)

10.

Disconnect the heater hoses (A).

11.

Disconnect the radiator upper hose (A).

12.

Remove the engine room panel (A).

13.

Remove the water outlet pipe (A).

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

14.

Disconnect the wiring connectors and harness clamps and remove the wiring protector around the water temperature control assembly.

15.

Disconnect the bypass hose (A).

16.

Disconnect the oil cooler hose (A) and electric throttle body control (ETC) module water hose (B).

17.

Remove the water temperature control assembly (A) with gasket.

Tightening torque :

Bolts :

14.7 - 19.6 N·m (1.5 - 2.0 kgf·m, 10.8 - 14.5 lb·ft)

Nuts :

19.6 - 23.5 N·m (2.0 - 2.4 kgf·m, 14.5 - 17.4 lb·ft)

  

Always use a new water temperature control assembly gasket.

18.

Install the other parts in the reverse order of removal.

19.

Fill the coolant.

(Refer to Cooling system - "Coolant")

20.

Start engine and check for leaks.

21.

Recheck engine coolant level.

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Rear Spoiler

Repair procedures Replacement    Put on gloves to protect your hands.    • Use a plastic panel removal tool to remove interior trim pieces without marring the surface.

Kia Stinger (CK) 2018-2023 Service Manual: 7. Uniform tire quality grading

Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: TREADWEAR 440 TRACTION A TEMPERATURE A Tread wear The tread wear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one-and-ahalf times (1½) as well on the government course as a tire graded 100.

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