Kia Stinger: Fuel Delivery System / Low Pressure Fuel Pump

Kia Stinger CK 2018-2025 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Low Pressure Fuel Pump

Repair procedures

Inspection

[Fuel sender]

1.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

2.	Remove the fuel pump assembly.

Using an ohmmeter, measure the resistance between terminals 1 and 2 of sender connector (A) at each float level.

Pin No.	Description
1	Fuel sender ground (-)
2	Fuel sender signal (+)
3	Fuel pump motor ground (-)
4	Fuel pump motor (W)
5	Fuel pump motor (V)
6	Fuel pump motor (U)

[Main fuel sender + sub fuel sender synthesis of resistance]

Also check that the resistance changes smoothly when the float moves from "E" to "F".

Position	Resistance (Ω)	Capacity (ℓ)
E	296 - 304	4.5
1/2	154.5 - 160.5	37.3
F	13 - 17	58.5

Removal

1.	Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

3.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

4.	Remove the fuel pump service cover (A) after loosening the mounting screws.

5.	Disconnect the fuel feed quick-connector (A).

6.	Disconnect the fuel pressure sensor connector (B).

7.	Disconnect the fuel pump connector (C).

8.	Remove the locking ring (A) by using the special service tool (B) [No.: 09310-B8100].

9.	Remove the fuel pump (A).

Installation

1.	Install in the reverse order of removal.

Fuel Tank

Repair procedures Removal 1. Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - "Release Residual Pressure in Fuel Line") ...

Fuel Filter

Repair procedures Removal Fuel filter cannot be replaced on its own; it should be replaced with the fuel pump as ...

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