| Components |

| 1. Intercooler 2. Intercooler inlet hose & pipe 3. Intercooler outlet hose & pipe 4. Intercooler upper mounting insulator (RH) 5. Intercooler upper mounting bracket (RH) 6. Intercooler upper mounting insulator (LH) |
7. Intercooler upper mounting
bracket (LH) 8. Intercooler lower mounting insulator (RH) 9. Intercooler lower mounting bracket (RH) 10. Intercooler lower mounting insulator (LH) 11. Intercooler lower mounting bracket (LH) |
| Removal and Installation |
Intercooler Inlet Hose & Pipe
| 1. |
Remove the air intake hose. (Refer to Intake and Exhaust System - "Air Cleaner") |
| 2. |
Disconnect the recirculation valve connector (A) and the vacuum hose (B).
|
| 3. |
Remove the intercooler inlet hose & pipe assembly (A).
|
| 4. |
Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover") |
| 5. |
Remove the intercooler inlet hose (A).
|
| 6. |
Install in the reverse order of removal. |
Intercooler outlet Hose & Pipe
| 1. |
Disconnect the booster pressure sensor connector (A).
|
| 2. |
Remove the intercooler outlet hose & pipe assembly (A).
|
| 3. |
Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover") |
| 4. |
Remove the intercooler outlet hose (A).
|
| 5. |
Install in the reverse order of removal. |
Intercooler
| 1. |
Remove the engine room front under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover") |
| 2. |
Disconnect the intercooler inlet hose (A).
|
| 3. |
Disconnect the intercooler outlet hose (A).
|
| 4. |
Install the jack under the intercooler to support the intercooler.
|
| 5. |
Remove the intercooler lower mounting bracket (A).
[LH]
[RH]
|
| 6. |
Remove the intercooler (A).
|
| 7. |
Remove the intercooler upper mounting bracket (A).
[LH]
[RH]
|
| 8. |
Install in the reverse order of removal. |
Kia Stinger (CK) 2018-2023 Service Manual: Maintenance services
You should exercise the utmost care to prevent damage to your vehicle and injury to yourself whenever performing any maintenance or inspection procedures. Should you have any doubts concerning the inspection or servicing of your vehicle, we strongly recommend that you have an authorized Kia dealer perform this work. An authorized Kia dealer has factorytrained technicians and genuine Kia parts to service your vehicle properly.Kia Stinger (CK) 2018-2023 Service Manual: Cylinder Head Cover
Repair procedures Removal • Use fender covers to avoid damaging painted surfaces. • To avoid damage, unplug the wiring connectors carefully while holding the connector portion. Mark all wiring and hoses to avoid misconnection.