Kia Stinger CK: Fuel Delivery System / Low Pressure Fuel Pump

Kia Stinger (CK) 2018-2023 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Low Pressure Fuel Pump

Repair procedures

Inspection

[Fuel sender]

1.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

2.	Remove the fuel pump assembly.

Using an ohmmeter, measure the resistance between terminals 1 and 2 of sender connector (A) at each float level.

Pin No.	Description
1	Fuel sender ground (-)
2	Fuel sender signal (+)
3	Fuel pump motor ground (-)
4	Fuel pump motor (W)
5	Fuel pump motor (V)
6	Fuel pump motor (U)

[Main fuel sender + sub fuel sender synthesis of resistance]

Also check that the resistance changes smoothly when the float moves from "E" to "F".

Position	Resistance (Ω)	Capacity (ℓ)
E	296 - 304	4.5
1/2	154.5 - 160.5	37.3
F	13 - 17	58.5

Removal

1.	Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

3.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

4.	Remove the fuel pump service cover (A) after loosening the mounting screws.

5.	Disconnect the fuel feed quick-connector (A).

6.	Disconnect the fuel pressure sensor connector (B).

7.	Disconnect the fuel pump connector (C).

8.	Remove the locking ring (A) by using the special service tool (B) [No.: 09310-B8100].

9.	Remove the fuel pump (A).

Installation

1.	Install in the reverse order of removal.

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Care of seat belts

Seat belt systems should never be disassembled or modified. In addition, care should be taken to assure that seat belts and belt hardware are not damaged by seat hinges, doors or other abuse. WARNING - Pinched seat belt Make sure that the webbing and/or buckle does not get caught or pinched in the rear seat when returning the rear seatback to its upright position.

Kia Stinger (CK) 2018-2023 Service Manual: Pre-tensioner seat belt

Your vehicle is equipped with driver's and front passenger's pre-tensioner seat belts (retractor pretensioner and EFD (Emergency Fastening Device)). The pre-tensioner seat belts may be activated, when a frontal collision is severe enough, together with the air bags. When the vehicle stops suddenly, or if the occupant tries to lean forward too quickly, the seat belt retractor may lock into position.

Kia Stinger CK: Fuel Delivery System / Low Pressure Fuel Pump

Repair procedures

Fuel Tank

Fuel Pump Motor

Other information:

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