Kia Stinger CK: Brake System / Master Cylinder

Kia Stinger (CK) 2018-2023 Service Manual / Brake System / Brake System / Master Cylinder

Components and components location
Components

1. Master cylinder
2. Brake booster
3. Brake reservoir

Repair procedures
Removal

[LHD]

1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.

Remove the brake fluid from the master cylinder reservoir with a syringe.

  

Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
3.

Remove the hood sealing cover.
4.

Remove the engine control module (ECM).

D 2.2 R VGT (Refer to Engine Control /Fuel System - "Engine Control Module (ECM)")

D 2.2 R VGT (Enhanced Euro 6) (Refer to Engine Control /Fuel System - "Engine Control Module (ECM)")

G 2.0 T-GDI (Refer to Engine Control /Fuel System - "Engine Control Module (ECM)")

G 3.3 T-GDI (Refer to Engine Control /Fuel System - "Engine Control Module (ECM)")

5.

Disconnect the brake fluid level sensor connector.
6.

Loosen the master cylinder flare nuts.

Tightening torque:

18.6 - 22.5 N·m (1.9 - 2.3 kgf·m, 13.7 - 16.6 lb·ft)

7.

Remove the master cylinder from the brake booster after loosening the mounting nuts.

Tightening torque:

12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

[RHD]

1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.

Remove the brake fluid from the master cylinder reservoir with a syringe.

  

Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
3.

Remove the RH hood sealing cover (A).
4.

Disconnect the wirings (A) from the joint junction block.
5.

Detach the joint junction block (B).

Tightening torque:

10.8 - 13.7 N·m (1.1 - 1.4 kgf·m, 8.0 - 10.1 lb·ft)

6.

Disconnect the brake fluid level sensor connector (A).
7.

Loosen the master cylinder flare nuts (B).

Tightening torque:

18.6 - 22.5 N·m (1.9 - 2.3 kgf·m, 13.7 - 16.6 lb·ft)

8.

Remove the master cylinder (A) from the brake booster after loosening the mounting nuts.

Tightening torque:

12.7 - 16.7 N·m (1.3 - 1.7 kgf·m, 9.4 - 12.3 lb·ft)

Installation
1.

Install in the reverse order of removal.
2.

After installation, bleed the brake system.

(Refer to Brake system - "Brake Bleeding Procedures")

Vacuum Pump

Brake Line

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Rear Driveshaft Assembly

Repair procedures Removal 1. Remove wheel nuts, wheel and tire (A) from hub. Tightening torque: 107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)    Be careful not to damage the wheel nuts when removing the wheel and tire (A).

Kia Stinger (CK) 2018-2023 Service Manual: Emergency Call System

Components and components location Components 1. Head unit (AVN, Audio) 2. Emergency call button 3. Emergency call MIC 4. Roof antenna 5. Emergency call unit 6. Supplemental restraint system control module (SRSCM) 7. Emergency call speaker Description and operation Description Emergency Call (eCall) When an accident occurs or the user's request is detected, it notifies the call center of the vehicle status using the wireless network so that the center can provide necessary emergency service.

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