Kia Stinger CK: Fuel Delivery System / Low Pressure Fuel Pump

Kia Stinger (CK) 2018-2023 Service Manual / Engine Control / Fuel System / Fuel Delivery System / Low Pressure Fuel Pump

Repair procedures

Inspection

[Fuel sender]

1.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

2.	Remove the fuel pump assembly.

Using an ohmmeter, measure the resistance between terminals 1 and 2 of sender connector (A) at each float level.

Pin No.	Description
1	Fuel sender ground (-)
2	Fuel sender signal (+)
3	Fuel pump motor ground (-)
4	Fuel pump motor (W)
5	Fuel pump motor (V)
6	Fuel pump motor (U)

[Main fuel sender + sub fuel sender synthesis of resistance]

Also check that the resistance changes smoothly when the float moves from "E" to "F".

Position	Resistance (Ω)	Capacity (ℓ)
E	296 - 304	4.5
1/2	154.5 - 160.5	37.3
F	13 - 17	58.5

Removal

1.	Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Switch "OFF" the ignition and disconnect the negative (-) battery terminal.

3.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

4.	Remove the fuel pump service cover (A) after loosening the mounting screws.

5.	Disconnect the fuel feed quick-connector (A).

6.	Disconnect the fuel pressure sensor connector (B).

7.	Disconnect the fuel pump connector (C).

8.	Remove the locking ring (A) by using the special service tool (B) [No.: 09310-B8100].

9.	Remove the fuel pump (A).

Installation

1.	Install in the reverse order of removal.

Other information:

Kia Stinger (CK) 2018-2023 Service Manual: Inner panel fuse replacement

1. Turn the ignition switch and all other switches off. 2. Open the fuse panel cover. If the switch is located in the “OFF” position, a caution indicator will be displayed in the cluster. 3. Pull the suspected fuse straight out. Use the removal tool provided on the engine compartment fuse panel cover. 4. Check the removed fuse; replace it if it is blown.

Kia Stinger (CK) 2018-2023 Service Manual: Steering Gear Rack, Linkage and Boots

Repair procedures Inspection 1. Check the steering wheel free road. (1) Turn the steering wheel so that the front wheels are facing straight ahead. (2) Measure the distance where the steering wheel can be turned without moving the front wheels.

Kia Stinger CK: Fuel Delivery System / Low Pressure Fuel Pump

Repair procedures

Fuel Tank

Fuel Pump Motor

Other information:

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